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APQP Engineer  Sterling Heights, MI  : 7/26/2022
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Job Summary: The APQP Quality Engineer is responsible for gathering, organizing, and presenting all PPAP documentation necessary for new production programs to the Quality Manager, Production Manager, and our client's Customer. Along with APQP/PPAP duties and tasks, the Quality Engineer will maintain all quality documents for current production programs. The working environment is approximately fifty percent working in the Quality Engineer office/Quality Lab and fifty percent working on the plant floor.
Job Description: 
  • Balloon blueprints
  • Construct and maintain the following: control plans, PFMEAs, process flows, inspection instructions, gauge instructions, inspection record sheets, MSA (gauge R&Rs) etc.
  • Review and name specifications for parts with engineering and check machining fixtures
  • Consult the manufacturing engineer to complete PFMEAs
  • Establish and maintain all PPAP quality documentation in Plex Management System according to customer and industry standard requirements
  • Deliver PPAP documentation and other deliverables to customers in a timely manner
  • Communicate APQP/PPAP requirements and updates during weekly APQP management meetings and directly with the production manager
  • Prepare APQP/PPAP, Schedule A reports, Process sign-offs, and other quality documentation
  • Complete the annual Ford MSA audit
  • Maintain the annual CQI-9 audit
  • Coordinate engineering changes both internal and external
  • Monitor and maintain customer scorecards
  • Support the yearly IATF16949 internal audit
  • Lead problem solving activities/line studies on the plant floor for internal and external - customer and supplier - related quality issues
  • Answer complaints (8D, QR, PRRs) to the customer and prepare quality alerts
  • Coordinate resolution of purchased part concerns
  • Act as a champion for quality and work with engineering and manufacturing to implement and verify corrective actions
  • Review SPC data continually and maintain tracking reports
  • Provide quality system training for employees
  • Any additional responsibility deemed necessary by management

Requisitos de trabajo


Job Specification: 
  • Ability to read and balloon blueprints
  • Knowledge of GD&T
  • Knowledge of APQP and PPAP processes
  • Demonstrates competency in MSA and SPC
  • Knowledge of IMDS
  • Ability to use gauges such as calipers, micrometers, height gauges, etc.
  • Ability to read and understand CMM data
  • Ability to problem solve utilizing Six Sigma methodology
  • Ability to use, update, and maintain the quality management system
  • Able to maintain confidentiality on products, services, and processes
Minimum Requirements: 
  • 5+ years' experience as a quality engineer or equivalent position
  • Bachelors' in Industrial and Systems Engineering or equivalent required
  • Familiar and proficient with Covisint customer websites 
  • Experience in gauge use, repair, and calibration preferred
  • Experience with ERP system - Plex Management System preferred
  • Experience with MiniTab or other analytical tools
  • Six Sigma Green Belt or higher is preferred
Basic computer skills (Microsoft Office)


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